The Magic of a Cardboard Box
nytimes.com
nytimes.com
It was a lot easier when the kids were 4 and 2, since the size of the structure could be significantly smaller, and therefore cost a lot less.
Last year I built a "Haunted Volcano" (imagine a large box structure covered in black fabric) complete with "lava" (orange lights flowing down the side), internal lighting, and a second level (used some of those little Ikea tables). It was over 6ft tall and probably something like 50sqft all told. I honestly probably spent close to $200 on it, so it's somewhat of a waste of money, but at least you can reuse some of the materials and recycle most of the rest when you're done.
Home Depot and other similar places sell cardboard boxes that are pretty reasonable and reasonably strong. The "medium" sized boxes are good for small kids. The large and XL boxes are better for big kids and, uhmm, adults who think they're still kids :). You'll quickly figure out good ways to combine and attach boxes to each other.
Grab a bunch of those, a big pack of quality packing tape (3M, not the knock off stuff), a tape gun, and a box cutter or two, and you're all set.
The screws and screwdriver make it super easy to connect the cardboard together, and I've found the fit to be surprisingly sturdy. It's reusable and pretty quick to remove from the cardboard once you're ready to take everything down.
The saw, in my opinion, doesn't cut that well. Possibly still better than having the kids use large scissors or a box cutter though.
We got this saw: https://www.amazon.com/Corrugated-Cardboard-Fluorine-Coating...
It's amazing! It cuts really well but is dull enough that I have no worries at all with my 6 year old using it as she pleases unsupervised.
A computer controlled cardboard scorer/cutter to make Labo style toys from trash. Give it a simple UI that can import standard file formats, and have a website with a store/free sharing portal for users to download designs.
One cardboard scion just bought a forest in Austria for $108MM https://www.bloomberg.com/news/features/2018-06-08/the-story...
A few things I use cardboard for right now
- Filler material (e.g. if I need to clamp something on an uneven surface). My boom mic had some issues so I just took some cardboard and fixed it
- My treadmill desk, there's a safety latch that can be yanked off to quickly shut off power in case of an accident. It dangles around, so I used some cardboard and ducttape and clipped it below my desk.
- Storage dividers. I have some sterlite bins and I seperate them with cardboard + duct tape. Works suprisingly well
- Custom-storage solutions. You can build anything with cardboard its great
Cardboard really is an amazing medium for making toys that don't have to last forever