Telescope Building with John Dobson (2014) [video]
youtube.com
youtube.com
Two things that I want to say that might make it easier for people who are starting out:
- Look to see if your local observatory has a mirror making room. (Volunteering at an observatory is what really started my interest in this)
- Find a local glass shop that does hot work, and ask them if they will pour your blanks for you: You'll never risk getting a glass blank crushed/chipped by UPS/FedEx and it's a LOT cheaper than buying the glass online. They will also generally be able to refer you to someplace that does cold work (which is usually $50/6 months access if it's set up as a non-profit or a museum) so you won't need to buy anything but the grit.
I was incredibly fortunate: The Toledo (Ohio) Museum of Glass rents both hot and cold shop time and I had a girlfriend at the time who was really experienced with the hot side of things (she had a MFA in Glass) and having her help me through the first few glass mirrors really helped me through the process. There were guys at the Observatory that I volunteered at (Perkins Observatory in Delaware) who had done this to give me pointers. There's a really great community that thrives on helping others online.
I could really geek out with this and talk everyone's heads off about this, but, if you have questions, feel free to shoot me an email (it's in my profile) and I'll be more than glad to help you out in any way I can.
Most people would expect that seeing such small deviations would require expensive equipment that is complicated and has to be built to insane tolerances. Nope. All you need is a point-like light source, an opaque item with a sharp straight edge, and a dark room.
The point-like source can simply be a light in a can or box with a small hole for the light to escape. The sharp straight edge can be a razor blade.
With that simple equipment you can do a Foucault knife-edge test [1]. That lets you figure out what parts of the mirror are too high or too low from the intended curve, and you can use that to guide your further grinding of the mirror to bring it to the right shape.
http://wiki.c2.com/?TelescopeRule
Telescope Rule
Thomson's Rule for First-Time Telescope Makers: "It is faster to make a four-inch mirror then a six-inch mirror than to make a six-inch mirror."
-- Programming Pearls, Communications of the ACM, September 1985