NASA Revives Plan to Put Nuclear Reactors on Mars
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I'd also consider putting satellites in Earth and Mars lagrange L3, L4, and L5. It's the start of a solar system based internet, even if it is rudimentary. Think of this as a store-and-forward network where signals may be too weak for Earth to pick up, but can hit Jupiter L5 to Mars planet, to Earth L3.
And greetings, all, BTW.
https://www.nytimes.com/2015/01/21/technology/google-makes-1...
Musk wants satellite internet as it lets Space X lower cost per launch by launching a lot of satellites.
Why? Wouldn't it be easier to bootstrap by mining asteroids, and manufacturing in micro gravity, then dropping nearly finished goods onto the planet? That'd also allow you to use the same bootstrapping infrastructure for several surface sites.
The delta V issues are more reasonable when you want stuff to end up in space. But, that's not an issue for a Mars colony. As to mining Mars's moon's they don't really have a lot of useful material that is not on Mars in the first place.
PS: Space X's slightly lower the cost to orbit actually makes Asteroid mining even less viable.
No, they aren't. There's tons of asteroids in Earth-crossing orbits. And Mars-crossing orbits too. It'll be a long time before we use those up.
>You need to move a lot of bulk material which means heavy Delta V problems.
No, you don't. You process the ores near the asteroids; you don't have to ship it all to the point-of-use.
>Micro gravity means you can't have humans in the area for long without giant structures.
So what? You don't need a lot of humans there; this stuff needs to be automated (or at least remote-controlled). And artificial gravity doesn't need a giant structure; you can do it with a small structure on a tether.
>Finally, economically resources are just not that scarce.
That depends on what resources, and where you want them. If you want a lot of platinum, it's very scarce here on Earth, but mining one Earth-crossing asteroid could provide a huge amount of it relatively cheaply.
>As to mining Mars's moon's they don't really have a lot of useful material that is not on Mars in the first place.
How do you know that? Mars's moons are really just captured asteroids and likely have no geological relation to Mars at all.
Anyway, back to your argument. Processing ore is not light weight. Total mass of asteroids inside earths orbit is actually surprisingly low relative to planetary manufacturing needs. Sure the asteroid belt is ~4% of the moons mass, but inner planets have mostly cleared their orbits.
Yea, there are KM sized objects, which might be rich in stuff we want. But consider, Bingham Canyon Mine for example is 0.6 miles deep and 2.5 miles wide and that's just for copper. And even if you processed it all you still need Delta V on 19 million tonnes of copper.
Look at a periodic table. Mines can only really provide you with that stuff. Now exclude the useless elements and the stuff and what's abundant and there really is not a huge niche for asteroid mining. Futher ateriods regularly impacted mars after it had a solid surface so all the same elements are there much like they are on earth.
So, you really need asteroid mining to stand on it's own independent of colonizing Mars.
PS: Artificial gravity only gets you part of the way to dealing with micro gravity You need life support, food, water etc. Spin all that stuff and you need an even stronger tether with a larger counter weight.
>You need life support, food, water etc.
We figured all that stuff out ages ago. We can already recycle air and water and have been doing so on space stations for decades. Food can be supplied by resupply missions, and also grown on-site; it's not that hard. You're completely overstating the problem. If you think that running a small space station is somehow far harder than running a habitat on Mars (where you cannot control the gravity at all), which seems to be what you're implying here, you have no idea what you're talking about, and I think you're being intellectually dishonest to boot.
To put things in perspective if we knew about a 1,000 ton 100% gold asteroid at say 1.2 AU, getting that to earth right now would cost more than it was worth. Add on top of that the need to refine stuff in space or send back less valuable material and it's a pipe dream until we get a lot better at spaceflight.
PS: You can increase the gravity of living spaces on mars 'easily' by rotating the habitat. Though we don't expect that to be necessary.
How is Planetary Resources a scam? Citation needed.
We can easily do 20g on earth: https://en.wikipedia.org/wiki/High-G_training
1g is much easier in mars gravity as you can simply tilt the chamber at an angle while spinning it. Training centrifuges generally have the chamber on a hinge so you automatically get the correct angle.
Now, sure you lose some energy to friction. But, not all that much further, we have a lot of experience dealing with very heavy rotating objects for decades. EX: Power plants.
Rotating a habitat is a hard problem in space or on a planet. But, Mars's is gravity would make the problem easier not harder. The atmosphere might be a problem, scale might be a problem etc etc, but gravity is not. Further, there may be little need for 24/7 1g, perhaps a tiny room to work out in is enough, perhaps you should sleep in 1g or perhaps 1/3 is enough for sleep etc.
But, again gravity is not the problem. And yes such a massive fundamental failure in understanding is a clear sign of incompetence.
https://en.m.wikipedia.org/wiki/List_of_revolving_restaurant...
The example on that list that I had been to most recently is the Westin in Atlanta.
It's 57M in diameter and it's upper floor spins at once every 30 minutes. Plugging that into Mω²r, you end up with 0.0000354084g.
Not exactly the best example.
Also, a Mars colony would require millions of tonnes of raw materials. You can only get that in-situ.
Almost every single industrial process that we have relies on a constant, freely available, predictable, unidirectional acceleration of 9.8 m/s^2.
Imagine trying to build a twenty-tonne steel smelter that will function in orbit - I'm sure working with tonnes of molten steel that won't stay where you put it would be a breeze.
There's also the part where many of our industrial processes are extremely water-hungry. Any kind of space industries would require complete reclamation of all waste water, stream, etc - with a large cooling cycle, to boot. And heaven forbid if the process consumes nitrogen, oxygen, or hydrogen in any appreciable amounts - unlike on Earth, you can't synthesize them in space.
There is no 20 Mg steel smelter in orbit. The use cases are very different. First off, you're not starting with coke and iron ores and ending with flat carbon steel. Whatever you make is staying in orbit, to replace something that would otherwise have to be launched. You probably need to make 17-4 PH stainless steel, with synthetic thin-film silica surface coatings to prevent vacuum welding. And where is the raw material--iron, nickel, tantalum, chromium, etc.--coming from?
You can't just replace an existing industry with vertical conveyor belts 5 miles high and expect it to work.
Firstly, the raw materials: https://en.wikipedia.org/wiki/Mond_process , https://en.wikipedia.org/wiki/Carbonyl_metallurgy , https://en.wikipedia.org/wiki/Chemical_vapor_deposition .
You would likely be reacting powdered asteroid dust with CO + H2 (syngas), distilling the carbonyl vapors, and depositing nearly pure metals at higher temperature. The purified metals do not subsequently react with oxygen, because that is all kept bottled up for other purposes. Now you don't need the Bessemer process or oxygen converter process, because the iron is already pure, and also you don't have enough oxygen to waste on it. Since you're already using CVD in high vacuum to build up your ingot, you might as well just add the alloying elements and silica coating right there, on the asteroid, before you fling it to whatever orbit you want it to be in.
Metal carbonyl chemistry works at relatively low temperatures, below 250 degC. You don't have to worry about toxicity if you don't even have humans on site at the facility.
We already do.
> Once we have a half dozen satellites circling Mars...
We already have half a dozen active satellites circling Mars:
https://en.wikipedia.org/wiki/2001_Mars_Odyssey
https://en.wikipedia.org/wiki/Mars_Express
https://en.wikipedia.org/wiki/Mars_Reconnaissance_Orbiter
https://en.wikipedia.org/wiki/Mars_Orbiter_Mission
https://en.wikipedia.org/wiki/MAVEN
https://en.wikipedia.org/wiki/ExoMars_Trace_Gas_Orbiter
All of these (including the European satellites) except the Indian MOM orbiter contain a communications relay radio (for relaying from Mars surface to Earth) provided by NASA: https://en.wikipedia.org/wiki/Electra_(radio)
We actually have quite a bit of infrastructure built up around Mars already. All these spacecraft are referred to as the "Mars fleet" (which is frakking awesome...).
>Data rates up to 1 Mbit/s
That's a bit of a problem. It only seems to be a relay for other spacecraft and small surface craft. Much more data will need to be exchanged between Earth/Mars when humans are involved (weather, video, entertainment, collected data, software, etc.)
You'd probably want several brand new satellites dedicated to communications for an initial colonial undertaking.
But indeed, NASA intends much higher bandwidth for future missions using laser communications.
SpaceX would likely use a variant of their constellation satellites which should be capable of multiple Gbit/s using laser communications.
I realize it's not the same situation, not the same expectations, a different world than 500+ years ago, but real progress doesn't happen in a cleanroom.
The bandwidth back than was more than adequate to handle a website like Hacker News, and the store-and-forward protocols that were developed back then to preserve bandwidth, like SMTP and NNTP, will probably come back into play for a Mars/Earth link. Any video would need to be highly compressed and low quality by today's standards, but in the 50s and 60s TV was far lower quality than it is today and served its purpose just fine. Audio recordings for voice messages likely would be just fine without any quality reduction.
You have to remember that the initial colonists are going to necessarily be a fairly independent bunch. They're not going to need, or care, to keep up with the latest shows, music, or social media. They'll be too busy with surviving, collecting and transmitting scientific data, and writing letters to their loved-ones back on Earth.
If there isn't already a patent on space strategies, it may be a good idea to create a patent agency. The first intergalactic agency.
Because, you know, there's a chunk of me that thinks we can be less risk averse in trying to do things on an uninhabited planet. Nuclear meltdown is pretty awful on earth, on Mars I don't see it with the same fear.
I also feel like this is not dissimilar from dumping rubbish in the neighbours yard because who cares it's not mine but on a planetary scale. Which seems bad but I want to rationalise it away and say "but this is different".
Now, as soon as you turn the reactor on you start turning the relatively safe U235 into all sorts of nasty things with half lives that are much, much shorter than 700 million years like strontium 90 with a half life of 30 years. That stuff is indeed horrible and getting it spread over Florida would be a disaster. But the solution is to make sure you don't turn the reactor on until it's safely in orbit.
That makes them much safer than the RTGs we've been using to power space probes far away from the sun previously. Because the P238 isn't in a critical mass it has to be a synthetic isotope with a low half life in order to generate enough heat to power a spacecraft when it's outside a reactor and would be quite deadly if you interacted with it without shielding.
[1]: http://www.popsci.com/plutonium-238-is-produced-in-america-f...
The reality though is that failure of the rocket doesn't mean the reactor or fuel is vaporized and thrown to the wind. It's possible to construct the payload fairing to survive sudden, rapid disassembly and crash land intact off the Florida coast for recovery.
A nuclear-armed intercontinental ballistic missile is visually identical to a launch rocket carrying a peaceful payload to LEO. The neural association between "nuclear missile" and "rocket with nuclear reactor payload" is very strong.
It doesn't matter how many facts you throw at it. In the mind of the public, all launches have the possibility to result in another Apollo 1 or STS-51-L (Challenger) or STS-107 (Columbia). Every "nuke" is the Castle Bravo test. Every reactor is Chernobyl. And the public generally is terrible at risk assessment and actuarial math.
You could actually make the launch safer than an afternoon stroll on a Florida golf course, but no one is going to lie down in front of your golf cart screaming, "lightning strike!" or "angry gator!" or even "cardiac infarction!" or "terrorists!"
People may have no problem at all if you just call it "an NCG power plant" (for neutron-cascade generator) and say the details are classified for security reasons--that "security" being the type associated with a toddler's blanket.
By humans. By other life-forms is yet to be proven one way or another. There is already discussion of treaties to prevent contamination of any Mars biosphere by human missions there.
Also: what about the future? There's no point in sending a nuclear reactor to Mars if a future colonisation mission can't go ahead because the reactor has melted down...
Solar irradiance is approximately 50% less than on Earth. PV with high efficiency modules (the same ones they use on satellites) is also viable. I wonder if anyone has run the numbers on the cost of shipping a reactor Vs. the cost of shipping a football field of PV modules there.
As to contamination, it's a planet we did not abandon earth when Chernobyl melted down. Worst case nobody goes within 100 miles of it for a few decades. But frankly people are unlikely to go to 99% of Mars anytime soon and can't walk outside without significant protection anyway.
I assume the nuclear reactor would be a pretty much "sealed unit" which just needs to get rid of a lot of heat. There is no reliable water/evaporative cooling on mars, nor is the atmosphere thick enough for fans etc. to be effective. Instead it will need huge thermally emissive panels. For them to be effective, they need to be very hot.
It must have something to with the state of technology and not being able to do it safe until now.
So the chance is much lower than people think, if plans have measures to avoid such corruptions. And that's not counting the many safer designs we have nowadays. Many plants today don't even need backup electricity to automatically shut down by themselves.
What they can't do is work around politics or budgetary constraints which force trade-offs between safety and cost. Anything can be made as safe as necessary, if you're willing to pay for the redundancies.
When it comes to reactors on Earth, a very large proportion of the budget is diverted to bureaucratic paperwork, lobbying, and PR, which could instead be used to pay for additional safety measures.
I mean, how can someone design a communist-proof nuclear reactor?
Not a bad idea though.
As far as I understand, making a reactor built in the last 25 years go 'wrong' in any way like that is very difficult, and would take much more than negligence or incompetence.
Fukushima is an example of this – the reactor that had issues was over 50 years old, but all the modern ones were fine.
Most of the space flight technologies using nuclear power were devised for manned flights beyond Earth's gravitational influence, and were on the drawing boards as early as the fifties. Once America successfully landed on the moon and the Soviets gave up, there was immense political pressure to scale back the US space program. With the Space Race won, it was harder to justify the costs of manned interplanetary spaceflight, so a lot of more exotic (read: expensive) plans were shelved. This included more than a couple nuclear propulsion ideas for spacecraft, including one for a nuclear thermal rocket that had been successfully prototyped in the lab and was ready for an actual launch.
Lots of stuff we could have done and could be doing in space if there was money for it.
If there's a big push back from the general population it will be hard to convince the politicians to invest billions in an unpopular project with no short-term dividends.
And running away won't solve our problems. How long until our current earthly political and environmental issues are reproduced on Mars? We have "human" issues, not "earth" issues, simply moving the problem is not a solution. If we can't sustain our development in a civilized manner on a lush and hospitable planet I don't think we'll fare much better on Dune.
Not that I'm against colonizing Mars but I'd prefer if we did it out of a shared dream of a trans-planetary humanity rather than out of fear of self-destruction.
Humanity: Hold my beer....
Even if the biosphere were to go to hell, it would still have an atmosphere, and a magnetic field. Fantasists have wildly impractical ideas for fixing the former on Mars, but nothing for the latter.
Arrakis at least had an oxygen and nitrogen rich atmosphere.
If we're talking about something like a huge asteroid colliding with the earth and/or a huge volcanic episode that would trigger a mass instinction, wouldn't the pale blue dot still be more hospitable than Mars? We have access to technology the dinosaurs didn't have, our chances of survival would probably be much better overall.
Even in case of man-made devastation, such as mass pollution or a nuclear winter I think it's safe to assume that Earth would still be more habitable than Mars.
How about something even more destructive? Maybe something like a gamma ray burst? Well then Mars is probably not far away to put it out of harm's way, although maybe they would be more likely to be unaffected by it if it hit the other side of the planet due to its very thin atmosphere? I'm not sure.
Sure, we need to be better stewards of our environment, but I fail to see how our species is inherently worse then a meteor destroying a planet.
The argument could be made that Martian humans would be supremely motivated to move the environmental parameters there toward a survivable state for lightly-outfitted humans.
Contrast this with Earth, where space exploration is a four-order or fifth-order concern for most people, and long-term environmental issues are treated as abstract exercises in reducing economic externalities. This is because Earthlings have (mostly) had it easy. We're biologically evolved and culturally adapted to survive here, and thus don't have a strong intrinsic motivation (yet) to maintain the long-term health of the biosphere.
We could accidentally fire nukes, accidentally let a GM smallpox strain out, accidentally start WW3, we could do so much as it is. That is beside the point anyway.
Presumably the first people to go to Mars are going to be vetted for some level of education and skill. This will likely prevent the fear mongering, demagoguery and other forms of lying that allow some successful politicians argue against singularly true facts, at least for a little while. Likely until the mars colony is self sufficient.
Even then it seems unlikely you will get an anti-global warming lobby on Mars, because it is good for every business (presuming breathable air is government utility/service).
No, not immediately.
This isn't much different from other colonization missions in human history: humans from one place got sick of the people living there, and went somewhere (relatively) uninhabited so they could live the way they wanted without the political problems they had back home. Eventually, there were new political problems of course, but that took generations; for the initial travelers, it was a sensible move. And the political problems that came were likely different, as so much time had passed.
I personally feel that having a "fallback" in case something literally Earth shattering happens is compelling enough a reason to colonize other bodies in our solar system, Mars included.
That said, it's possible that even Mars' relatively low gravity is enough to stave off the health problems associated with prolonged microgravity/freefall, so that might be good motivation. If there's some lower bound on how high g needs to be in order for our bones to not become brittle, and Mars is above it while - say - the Moon is below it - then Mars is really the only option besides the moons of the gas/ice giants (and their respectively-giant gravity wells) or Venus (with its Earth-like gravity well and its hellscape of a surface).
So there's another scientific motivation: to measure the effects of low but existing gravity on human health.
Now imagine how many such cubes would fit inside your favorite mountain.
Kilopower (NASA's research project for a Martian nuclear fission reactor, from the article): 7,200 kg for 40 kW. [1]
ISS solar arrays: 14,515 kg for ~100 kW in Earth orbit. [2] If we assume 40-50% Earth solar insolation on Martian surface, the ISS PV array probably isn't far off 40 kW output on Mars
Conclusions:
Nuclear reactor would have approx. 50% launch weight. SpaceX estimate $45/kg payload with a Falcon Heavy, so about $324K for Kilopower or ~$600K for the ISS arrays.
The build cost of the ISS arrays was around $300 million (space PV is way more expensive than terrestrial). The development and test costs of Kilopower is around $15 million; build cost of final units is unknown.
You would have to automate and/or remotely control all of the nuclear power plant operations. Dust storms would be a challenge to a PV solution, though not insurmountable.
They actually look very comparable. Nuclear has an edge due to it weighing half as much as the equivalent PV generation system. I think there is definitely value to a simpler system that's more decentralized... but that's harder to quantify.
Edit: people noted I forgot to factor in batteries. 40 kW = 480 kWh per 12 hours. 1 Tesla PowerPack = 220 kWh @ 50 kW. Let's assume a worst case that the base needs the same electrical power during the night as it does in the day, so we need around 5 PowerPacks to get us through each night. 1 PowerPack weighs 1,622 kg, 5 = 8,110 kg. Wow, we need another Falcon Heavy trip just to bring us enough batteries for 1 night! Let's not mention those dust storms that can last for a month or so...
Now nuclear looks much better... and that has its own complexities. Colonising Mars is going to be very hard. :)
[1] https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/201600...
[2] https://www.nasa.gov/mission_pages/station/structure/element...
On the moon it would be. Half-month long nights mean you'd need a lot more batteries if you're making a permanent settlement and aren't at one of those spots on the south pole where you can always see the sun traveling along the horizon.
EDIT:
I think solar panels have gotten a lot lighter since the ISS went up and when I last did the math nuclear and solar were a lot closer.
Renewables are part of having a diverse power grid and because of the investment needed they are situated in areas with consistent/reliable wind/solar radiation.
I drive past the massive wind farms of Minnesota and he Dakota's regularly - they are almost always generating electricity. My understanding is that the US has significant potential renewable energy reserves.
Edit. Wikipedia suggests that about 14% of the US grid is currently renewables (https://en.m.wikipedia.org/wiki/Renewable_energy_in_the_Unit...) - that seems far from "barely sustaining".
The map of potential for wind alone suggests great potential - https://en.m.wikipedia.org/wiki/File:Wind_power_potential_ma...
Dust will need to be cleaned off of the panels daily, which adds further expense associated with dedicated external missions to the array of panels.
Most of the ancillary considerations weigh in favor of the nuclear option.
That was 20 years ago, on a government contract, for panels that must survive the rigors of actual space.
Panel manufacturing costs have dropped almost 10x since then, and the environment (assumed under the protection of martian atmosphere) which they will operate will be far less extreme than Earth orbit, necessitating less expensive materials. I'm not so sure your numbers account for this.
Process of producing c-Si panels has become a lot cheaper but this doesn't apply to GaAs process.
https://www.nasa.gov/mission_pages/station/structure/element...
Space applications are now mostly using triple-junction cells with GaAs as one of the layers. Spectrolab, Azur Space, and SolAero's product lines are dominated by triple-junction cells. Azur Space also still sells space-qualified silicon cells (lower efficiency and much lower radiation tolerance, but cheaper):
http://www.azurspace.com/images/pdfs/0002162-00-03_DB_SIA.pd...
The Martian radiation environment is mild enough that crystalline silicon might still be competitive if you needed large stationary arrays. But on the Martian surface, where you can't rely on near-constant sunlight, nuclear is going to be tough to beat. (Orbiters are a much better match with solar.)
You should use Ultraflex or similar as a standard. Instead of the ~7W/kg you used for ISS arrays at Earth orbit, you'll get ~150W/kg at Earth orbit:
https://www.orbitalatk.com/space-systems/space-components/so...
We have commercial satellites that also use much cheaper arrays with much higher efficiency.
Using 30 year old solar tech with a very mass-inefficient design is putting your thumb on the scale of such a comparison.
I like kilopower and am a fan (it really helps for super deep space missions that currently have to rely on the tiny amount of Plutonium-238 we have and can make), but we're going to use a LOT of solar power on Mars just as we do today.
http://permalink.lanl.gov/object/tr?what=info:lanl-repo/lare...
Tracked via Wikipedia, which has a brief article:
The fact that we're going to have to use some sort of atomic batteries is one of them. Another is that we can't search the entire planet for life before we go visit. It's impossible to disprove a negative.
My preference would be to see every piece of gear have an integrated solid-state nuclear battery and O2/H2O generator. That way we design one cheap, rugged, relatively low-weight and low-volume piece of gear and then just mass-manufacture it. Also no astronaut would ever be far from water or air, and there becomes a zero chance of death by asphyxiation or dehydration.
I think you meant, it's impossible to prove a negative. More specifically, to prove that something does not exist.
https://en.wikipedia.org/wiki/Mars_Design_Reference_Mission
MDRM 5.0 PDF (big file; power generation is 7.3.4, page PDF-pg#85): https://www.nasa.gov/pdf/373665main_NASA-SP-2009-566.pdf
So a 4MW u-battery would use around 8kg fuel per year.
I did not count in burnup ratio. A simple thermal neutron reactor can only use <1% of fission energy in its fuel.
For conventional reactors it is around 3% and you are left with around 3% fission products.
Natural uranium has around 0.7% U-235. But I0m pretty sure that you would enrich the uranium befor you send it to mars. The 16TJ/kg is for enriched uranium with 20% U-235 content.
Anyway, energy density of nuclear fuel is extremly high. Even if you pay 10000 USD/kg for the transport of fuel to mars, you'd pay around 1 cent/kwh for the transport.
Burnup could still be limited due to fission products poisoning the reaction.
You need fully mature steel, aluminum, and electronics industries on Mars before you can think about UF6 centrifuges. The rocket equation just murders any idea anyone might have about shipping any kind of factory-in-a-box to any other rock in the Solar system--except one that takes in the local regolith and produces a copy of itself, or a similar factory-in-a-box with a different combination of inputs and outputs.
You're trying to jump right from putting the ore in at one end, and getting reactor fuel out at the other, but you apparently need at least a North Korea-sized economy inside the black box to do that, and Mars currently has an economy smaller than Sealand. There are no humans on Mars, and the robots currently there don't mine or farm anything in excess of their own immediate needs.
Thermoisotopic generators generally rely on plutonium, which is in very low supply, and generate only about 100-200We output AFAIU.
That's enough for electronics and comms on a deep-space mission, but doesn't offer a whole lot of surplus power for planetary activity. Among the reasons that lander craft are so slow-moving (they basically manage a slow crawl) is power demands, though other factors, including navigation and stress, are considerations.
https://en.m.wikipedia.org/wiki/Radioisotope_thermoelectric_...
> plutonium, which is in very low supply.
Thermoisotopic generators are a bad idea for general power generation for a colony for other reasons (they're low power, you need a lot of them), but it's not a problem that they're in low supply.That's just because we haven't been making more plutonium recently, because we haven't needed it. We could simply make more.
NASA has also been buying Pu-238 from the Russians at around $1.5 million/kg[3], which would be $7.5 million for Curiosity, or 0.3% of the cost of the program.
I'm interested in deep-space exploration (but am no expert), and as far as I can tell the reason the US is running out of Pu-238 has absolutely nothing to do with cost.
It's been happening because only NASA has really wanted this, but producing it has been the purview of the military or the DOE.
So the issue has been stuck in some bureaucratic nightmare for decades, the only people allowed to produce Pu-238 didn't need it, and NASA couldn't simply spend a crapload of money to pay another agency or branch of the government to restart production due to the way money politics works, even though it was an overall good investment.
So rather than simply restart production at a trivial cost compared to what NASA otherwise spends, it's been easier to buy it from Russia.
As [1] shows there's now a real possibility that Pu-238 will run out, so the US has restarted production.
1. https://www.nasa.gov/pdf/636900main_Howe_Presentation.pdf
2. https://en.wikipedia.org/wiki/Mars_Science_Laboratory
3. http://dailycaller.com/2017/03/28/nasa-wants-to-stop-buying-...
I'm sure the demand for a colony would scale pretty fast to 100kW or more. Now we are talking about Billions.
So I think that your original point that cost for Pu-238 is not an issue for a colony is wrong.
Small reactors are a much better option as a single ton of fuel could supply a colony with a few MW for decades. You just have to make sure that the largest part is less than 37 tons so it can be transported with a Long March 9.
I said they were a "bad idea for general power generation", so I'm not suggesting that they be used to power a Mars colony, but rather that the reasons not to do so don't include Pu-238 being in low supply.
We also have a low supply of rockets & other infrastructure to colonize Mars, but we can simply decide to make them.
Still, I think any extrapolation of current numbers to say that Pu-238 would be categorically unsuitable for such a purpose is probably premature. Nobody's tried to produce it on a truly industrial scale, which would bring costs down. It has a half-life of around 90 years degrading at 1%/year, so once you produce it it'll power the colony for a long time.
It's also around 6% efficient at generating electricity[1], but 100% efficient at generating heat, which is a huge part of energy requirements on Mars when it comes to human habitation. The Curiosity rover generates 120W of electricity but 2000W of heat.
1. https://physics.stackexchange.com/questions/34203/mars-curio...
Pu-238 isn't found in nature, but has to be synthesized. The precursor material, U-238 is the most abundant form of Uranium, which is convenient. It's also produce via neptunium-237.
The real complication is that the nuclear synthesis processes are also those used for nuclear weapons production, which makes for some serious complications.
You have to be pretty insane to launch large amounts of nuclear material from earth in a rocket that can randomly explode in our atmosphere.
That's why you build them on earth and transport them to mars.
There are some small designs such as the 4MW(el) u-battery that are small enough for a transport.