I don't know how VIA makes their product, but if you do a side-by-side taste test with Sudden vs VIA, I 100% guarantee you will notice (and prefer) Sudden. We do in fact use a pretty unique bean selection + brewing process to achieve it.
Re: drying techniques - it really varies brand by brand and when you go to a store shelf in the US, most of the brands you see are spray dried, not freeze dried. In the US, you specifically have to look for brands that say 'freeze dried' and it's usually reserved for the more expensive instant coffees. Spray drying is much cheaper, but yields a lower quality product. Freeze dried coffee is a lot more common outside of the US. Even within freeze drying - we use a smaller batch freeze drying process. I've worked in large scale manufacturing before and with a smaller batch process we are able to achieve much higher quality levels.
Re: beans - most coffee beans bought and sold are bought as a commodity product - think rice, beans, etc. They can literally be years old before being brewed. We have seen lots of these beans and they visibly have mold and insect damage. The beans we use are hand-picked when ripe. Much closer to picking grapes from a vineyard.