World’s Biggest Indoor Vertical Farm Near NYC to Use 95% Less Water
weburbanist.com
weburbanist.com
I was reading this and trying to parse the economics. I mean 70k square feet is about two acres [@ 43560/acre] and at 75x efficiency per square foot it works out to about 150 acres of farmland. Lets call it a quarter section [160 acres]. Now a quarter section is the size farm my boy's Great Grandpa Fred farmed with his German speaking father and a mule in Kussuth County, Iowa the better part of 100 years ago. Enough land in a year with no major misfortune to support a family farm as a business but that today would perhaps need subscribed city folk and organic certification and a used tractor to be a gentleman's break even hobby.
At this point in the rant I was going to write, I was going to write about how little food two million pounds is and how it would never make a dent in the logistics of feeding people. And as I composed that part in my head, "two million pounds" seemed a queer [with no sexual connotation] way of marketing the output. And the whole thing made little sense economically...I mean even at Whole Foods, two million pounds of tomatoes might barely keep the lights on and the employee parking lot full.
I thought "What are they smoking?" And it looks to me like this is an effort to get out in front of marijuana legalization. Two million pounds at even a piddly $1000/per does make sense with the big bucks of the Big Apple's stoners spitting distance away. And since that is consistent with my heuristic that when someone looks like an idiot and they're not a teenager, then I'm probably the idiot if I assume that they are, so I figure that getting ready for growing weed is about the best sense of the venture I'm going to make.
The risk profile doesn't match that pool of capital either: real-estate investors tend to heavily weight track records and historical outcomes.
So much of the water directed at almond trees today is entirely wasted. Just being able to strictly control how much water each almond tree gets, and therefore dramatically reducing water waste, will justify indoor almond farming all by itself.
We should be aggressively genetically altering almond trees to be smaller, while yielding near the same output, and requiring a lot less water.
For comparison, Florida ships [1] a similar but smaller number of tomatoes to that produced by all of Canada[2].
[1]: http://www.floridatomatoes.org/wp-content/uploads/2013/01/To...
[2]: There's a wikipedia page of countries ranked by tomato production: https://en.wikipedia.org/wiki/List_of_countries_by_tomato_pr...
In respect to transportation costs, shelf life and transportation distance, it makes sense growing these crops near their distribution points.
Second not to forget the benefit of CO2 reduction in urban area's, as there is less and less space for nature in urban areas.
The only downside is the energy usage, this has been reduced using LED lighting, but is still compared to traditional greenhouse or open-field growing.
So right there plants are only 25% efficient at collecting energy from photons. This is why you see indoor plants grown under red LEDs. Modern commercially available solar panels are about 21% efficient so that is actually getting close to plant can do (I'm not going to include inefficiencies in power conversion right now). Solar panels in the high 40% efficiency range exist, but they are crazy expensive and only used on things like satellites.
So using current (very advanced) technology we could actually get about double the plant output per area land by using the most advanced solar panels we have to collect light energy to power LEDs.
>This can theoretically be more efficient than growing plants under sunlight
Which doesn't seem to be talking about all of the other externalities, just about sunlight vs man made light.
Interesting.
Is that still the case if the true costs of greenhouse gasses emitted by transportation and refrigeration are accounted for?
Does that mean the 'buy locally' idea has little climate impact?
Also, to save my lazy, busy fingers from doing it myself, do you happen to know a good link to research on this subject?
The main reason was that the Dutch heat and light their horticultural crop and the Spanish did neither (or much less). The Durch have significantly higher yield per sqm, which is necessary, as their infrastructure (greenhouses, land) is much more expensive. It is slowly changing, as the Dutch are building low energy greenhouses now, but I am not certain if it is fast enough. The greenhouses in place are relatively expensive infrastructure to replace and the profit margins are negligible at the moment.
From an environmental point of view it is tricky, as the Dutch use a lot less pesticides on their horticultural crop than the Spanish do. So it us not all obvious what is better or worse. Although I read recently that in total the Dutch use more pesticides than any other European growers, but I think that is on outside crops, not those in the greenhouse.
No, buy locally has a large climate impact - only not in the direction you think. Local uses much more energy than non-local.
Local has no environmental benefits whatsoever - only negatives.
The only thing it has going for it is some nebulous social benefits of knowing your farmer.
I avoid local because it means the produce was grown not in the climate where it grows best, but rather forced (i.e. lots of extra resources) to grow near me.
If you're buying local pineapples in Duluth, I can see it would defeat the purpose.
If it was the best place, then it would be competitive on the open market, and produce from your area would be the primary produce on the market - without any hokey social movements.
Higher CO2 would, we believe, increase photosynthesis, decrease growing season, and make better tasting plants. We would use a tiny bubbler and a feedline from outside for O2 rich air for the fishes.
Have you guys done a small-scale test?
[1] http://news.berkeley.edu/2014/01/06/suburban-sprawl-cancels-...
http://news.berkeley.edu/2014/01/06/suburban-sprawl-cancels-...
I would be concerned about security though having it in a big city - why not in the middle of nowhere, like a data centre?
It really hit me when a friend of mine told me about a greenhouse that was experimenting with RFID to track its lettuce production and I thought that seemed like an awfully expensive way to track a product nobody cared about...
If anyone is curious the way FL has gone about awarding licenses for potential marijuana growers has been a pretty drama filled saga and is a great example of corruption in today's society
I was going to sign the petition and was perfectly happy until I read the fine print for who was going to get a license.
The general public was not going to be able to commercially grow, only 22 (if I remember) growers were going to be able to sell it.
No.
The land used is actually TINY and vertical. The complete climate control means we can grow any food in any weather. No more growing in south america and shipping to new york. All of a sudden massive farming is possible in a few acres of greenhouses to support a major city. No need for machinery to plow the land or anything. Just fresh food grown literally locally to a city. No pesticides because there's no bugs. Great harvests year-round.
So this has the potential to make completely sustainable farming anywhere in any climate with minimal need for water and soil.
Just running back of envelope calculations using cropland instead of farmland:
20 million people in NYC Metropolitan Statistical Area [wikipedia]
324 million people in the US [wikipedia]
406 million acres of crop land in US [3]
---------
25 million acres of cropland for NYC MSA [per capita basis]
That's about 165,000 high tech farms at 1:150 acres. At 70,000 square feet per farm it's 11.5 billion square feet. For comparison, there are 2 billion combined total square feet of office space in the major US markets[4]. Converting all of it to vertical farming would be equivalent to the per capita cropland for the NYC MSA if my calculation is high by more than 500% and if pastureland (another 30 million acre equivalents [3]) aren't part of the picture.[5]More locally converting all Manhattan's 500 million square feet of office space [4] to vertical farming could provide about 5% of the cropland equivalent for the New York City MSA. Or roughly half the 945,000,000 square feet of vertical farms to provide Manhattan's population of 1.6 million people with a per capita cropland equivalent.
[1]: http://www.stuffaboutstates.com/agriculture/farm_by_total_ac...
[2]: http://www.nyc.gov/html/sirr/downloads/pdf/final_report/Ch4_...
[3]: http://www.ers.usda.gov/about-ers/strengthening-statistics-t...
[4]: http://www.colliers.com/-/media/files/marketresearch/uniteds...
[5]: For equity, cropland does include a lot of cotton even if it's not that much relative to pastureland. On the other hand, major food crops like corn and soy and citrus don't provide the same vertical density as leafy greens.
You have GOT to be kidding! Or you didn't do the math.
How is artificial light better than shipping? I guess maybe you don't realize how efficient shipping is these days - it accounts for only a small fraction of the energy used to provide food.
> completely sustainable farming
That's a very strange definition of sustainable.
If you google around a bit, the reason for building in Newark is simply that they needed a HQ with attached research facility within commutable proximity of the NYC talent market, and Newark made economic sense. The city of Newark is looking for green tech to move to the city, in the hopes of economic growth and luring other startups to Newark. So they were given a favorable deal to move onto a recently cleared brownfield site. It looks like their proximity to NYC consumers is just an added bonus.
However, the company initially was focused on the manufacture of patented technology and was originally focused on developing these urban farms in order to sell the equipment. The only veggies that the work in this setup so far are leafy greens. So you're likely very right about what this tech is intended to grow...
Some articles I found:
http://www.nytimes.com/2015/04/08/realestate/commercial/in-n...
http://www.nj.com/essex/index.ssf/2015/03/30m_vertical_farm_...
http://www.bloomberg.com/news/articles/2014-10-30/aerofarms-...
http://www.npr.org/sections/thesalt/2015/08/05/429345848/gre...
http://blogs.wsj.com/venturecapital/2015/12/10/aerofarms-rai...
Projects like this take growing that happens in the rural areas to the city. We've always had a strife between country and city life, and country life is where food is grown. With this change, we're seeing food done in the city as well.
Of course this could be seen as potentially bad for farmers, as they lose a bit more control...
But there's some awesome upsides:
Potentially completely robotic. I was looking into with a friend about an automated greenhouse. It fell through due to medical disasters, but we had the nuts and bolts figured out. The gist is hydroponics with tilapia serving as protein and fertilizer for the plants. It would take around 10 mins/day for up to 100sq. ft. (it's considered that 25 sq ft is enough to feed a human indefinitely.)
Provides food for a city. Now, instead of having to rely on 'elsewhere', we can point to the building where our food comes from. The gist here is that there's now food security.
Lower transportation costs. Now, instead of food coming from 'elsewhere', it comes from the building over there. Distribution costs are cheaper, storage is onsite and local.
Is not subject to the growing season. With this system in place, the growing season is now 24/7/365.
Is also not subject to a host of pests or other environmental damaging effects. Everything is controlled: light, rain, drainage, nutrients. So yields will be much higher than on land.
Organic can be much easier. Since there's few/no pests, neonitonoids and similar aren't needed, nor are other nasty insecticides and herbicides.
Yes, it does cost more, due to using electricity. However solar is getting cheaper. These buildings could also be used in conjunction with spillover from power plants: There's no reason why the day/night cycle can't be switched, so that the grow building is using power at night, when power is usually not consumed (and is cheaper).
Edit: Seriously, modded down already? How about whoever did that also leave a comment why this is not good content?
It's actually a little disappointing to see just how out of touch the people in this thread are with farming. Growing food outside, in the ground is always going to be cheaper than building a building.
Well, I've got 200 sq ft my wife and I are growing by hand. We have manual tools, compost, dirt, and muscles. And your spinach example is a pretty bad one. Why? Spinach grows better when its cold out and earlier in the season. If you plant a week or 2 later, it doesn't really grow and then when the heat hits, it bolts. Bolted spinach and lettuce tastes bitter and bad. It'd sure be nice to be able to grow spinach in ideal conditions... but I can't do that in the ground.
>It's actually a little disappointing to see just how out of touch the people in this thread are with farming. Growing food outside, in the ground is always going to be cheaper than building a building.
"always going to be cheaper" is a really long time. Sure you mean to put it that way?
I'm no farmer, but I grow quite a bit of my food. I guess amateur farmer is probably more accurate. Right now, the economic equation is on the side of "grow in dirt, on property". But 1 acre only gets you an acre of stuff at ideal yield. Add 10 more stories on that same plot of land, and you get 10 acre yield (ideal).
And, you're also not counting having a self sufficient city as an intangible. Something like that is the start of an arcology. That technology stack also seems rather important to grow for a spacefaring culture.
Sigh. Is that all you do; respond by insults and innuendo? How about some proof... if you have any.
> You are not going to grow enough to sustain yourselves on 200 square feet,
200 sq ft is enough to provide fish and vegetables for 8 people, indefinitely. This only works when using aquaponics with combined plants and tilapia. See more here:
http://portablefarms.com/2016/feed-your-family-aquaponics-sy...
http://upriser.com/posts/this-aquaponic-farm-holds-20-000-lb...
> and what ever you do grow will require more resources than growing that same amount on an industrial agribusiness scale.
No. That wasn't your initial argument. Cost is your only argument, and one I have already conceded.
What is the cost of food security? What are the costs of having better tasting food than one can buy at the store? I've given other comparisons as well, none of which are about cost.
Or what about the next drought? It kills 80% of the crops. Those nice closed-loop hydroponics are immune to those effects.
Gardner is the usual term. And there is a huge chasm between gardening and farming, which is what I expect the parent is trying to get at.
Myself, I grow food on hundreds of acres. Yet I wouldn't know the first thing about growing spinach on a 200 sq ft plot. It's just a completely different skill set. To try and draw an analogy that fits HN, the difference is kind of like knowing how to use your Windows PC at home and knowing how to manage a huge data centre full of 1,000s of Linux systems at work.
It will be interesting to see what the future brings, but considering that we traditional farmers get a lot of things for for free (solar energy, rain, etc.), it will be difficult to beat that on cost. Depends on what you are growing, I suppose.
However I'm not convinced that growing in the city is worthwhile. One could reduce the energy costs by using simple green houses (artificial light only at night using cheap power, as you proposed) built on cheap plots of land (even in a desert). This could be much cheaper (Capex+Opex) and the only disadvantage is that the greenhouse must be located in rural areas.
Thank you :)
> However I'm not convinced that growing in the city is worthwhile. One could reduce the energy costs by using simple green houses (artificial light only at night using cheap power, as you proposed) built on cheap plots of land (even in a desert). This could be much cheaper (Capex+Opex) and the only disadvantage is that the greenhouse must be located in rural areas.
I agree with you that I think at this time, it is a questionable decision for foodstuffs (marijuana is a whole other ballgame). But, I think there's some areas of "food independence" that could mitigate the cost aspects.
There's been a good amount of talk about UBI, including the recent failed Switzerland vote. But in reality, a part of that money would be used on food. What if... a closed loop system like this was made, and plots were guaranteed on a per-person basis? We already now that plants+fish of 25 sq ft is enough to feed a human.. If we scale up and out, tax revenue could pay for this and everybody is now food-secure.
It's not an end-all-be-all. It has a lot of flaws that would need to be worked out. However, smaller greenhouse-like systems could be used with LED light on only at night (to supplement an equatorial climate). These could be built, I think, cheaply. Solar plus batteries don't have to be horribly priced, considering both technologies are greatly lowering in price.
I also live in Indiana. There's a lot of farmland here, and also a lot of small towns. Poverty is pretty bad, and you can combine it with a lack of transportation grid. I could see this as a way to guarantee food security for small towns, especially if we can figure out how to pump these out cheaply and efficiently.
The last piece is a good automation kit, which I've been working on in Node-Red and sensors/actuators. The idea is that this stuff should be as much no-touch as possible, with exception for harvest. And I think that's not only doable, but also cheaply. And, well, save the world in the process :) But I think too big sometimes.
Its kind of funny to talk about how solar will be cutting the costs when solar is exactly what the competition is.
Sun -> plant
Vs
Sun -> Solar Panel -> Light bulbs -> plant.
Having electricity->lightbulbs->plants means separating oneself from the standard growing cycle, along with all the elements of growing outdoors. Being outside of the growing cycle means you could have different climates in a single large building. And having enclosed buildings for growing means being relatively immune to insects, invasive plants, mold, fungi, and other nasties that can wreck havoc on your crops.
You're right that irrigation is a significant energy cost: for example [2], irrigating 135 acres in Nebraska will use 50,000 kWh over the course of one season.
But an acre has 4046 square meters. Based on the global average, that same 135 acres will collect 3,277,260 kWh of solar energy over the course of a single day. That's the energy an indoor farm has to consume from power stations, just for lighting.
Optimizing spectrum can cut the lighting energy in half, and other measures like packing plants more tightly can help, but even if you reduce it by 90% it still dwarfs the energy expense of regular farms.
It may be a reasonable expense for particular crops that don't want full sun anyway, but energy usage isn't likely to ever be an advantage for indoor farms. An acceptable disadvantage in certain cases, maybe.
[1] https://en.wikipedia.org/wiki/Solar_irradiance#Earth
[2] http://www.loup.com/docs/energysvc/energywise/EW-Tip-Irrigat...
To reproduce natural sunlight, but is that level actually needed for adequate plant growth?
Seems to me greenhouses are a better way to go: free lighting, while still using less water and chemicals.
Even a low-tech method like mirrors ought to do it. As long as all the wavelengths that the plants need are reflected by the mirror. Why not?
Now, there may be bacteria in the regolith which we don't know about, and we'll find out why they are neededin certain proportions... but even so, we can be collecting dirt from all over the place for the next crop...
It seems that sunlight hitting plants that are "closer together" and stacked vertically will be far more efficient. Besides, some plants don't even need the full sunlight to grow!
3 terawatt-hours? No, something is wrong there. Peak solar energy at the earth's surface is about 1 KW per square meter.[1] Over 24 hours, you average maybe a third of peak. 135 acres is 54.5 hectares, or 545,000 square meters; about half a square kilometer. So we get about 4360 kWh over a day. That's raw sunlight; solar cells are maybe 15-20% efficient in conversion. (Corn plants are about 1.5% efficient in conversion)
[1] https://livingonsolarpower.wordpress.com/2013/03/23/basic-so...
While clearly crop dependent, even in a glass building:
"The environmental writer George Monbiot calculated that the cost of providing enough supplementary light to grow the grain for a single loaf would be about $15" [1]
A quick search reveals that typical crop photosynthetic efficiency is around 1-2% [2], and I'm guessing that's likely calculated based on the light that falls directly on the leaf.
The sun delivers >1 kW per square meter in the middle of the day. That's a whole lot of power to replace, even accounting for savings through focusing on the most important wavelengths.
[1] https://en.wikipedia.org/wiki/Vertical_farming#Energy_use
It's not clear whether this is from Monbiot or the person who provided the numbers, but either way I invite you to consider the changes in quality, availability and pricing for standard LED bulbs as replacements for incandescent bulbs in the six years since that article was published.
If you're going to generatethe light yourself, you can save a lot of energey by only emitting the correct spectrums of light.
https://www.youtube.com/watch?v=2nFQOkzEjxQ http://www.skygreens.com/
This is the country that fined a Tesla owner for indirect emissions. http://www.roadandtrack.com/new-cars/news/a28417/singapore-g...
[1] It's actually in Newark, not sure what property prices are like there.
[1] http://www.nytimes.com/2010/03/31/dining/31tomato.html [2] https://en.wikipedia.org/wiki/Backyard_Farms
There have been pests, though: http://www.pressherald.com/2013/07/10/whiteflies-force-backy...
C'mon - throw Newark a bone already!
If they could sell crops with zero herbicides or pesticides you'd think they could clean up.
http://www.iveggie.com.hk/index.php/en/
I believe they were using 1000 kWh of power per day a few years ago and their estimated carbon footprint was estimated at around 13x that of a traditional farm by a local environmental group.
I think the costs only really worked out where they could charge a significant premium, such as use in their restaurant.
Of course, this might be different in inner-city environments and there are people that supply some types of pests' pests for use in greenhouses.
Contemporary organic farming replaces applying pesticides with pest-resistant breeds of plants, which simply make their own pesticides. This does not result, as commonly understood, in a reduction in exposure to pesticides, only to applied pesticides.
You can read more in this excellent post by Richard Muller on Quora: https://www.quora.com/What-are-some-mind-blowing-facts-about...
Completely unrealistic at scale. A lot of organism are in humus.
These data center clean rooms for factory food is just riddled with issues, abstracted layers of nonsense tech that wirks worse then the natural systems already working and present in nature.
My personal prediction is that this kind of thing is going to be a lot more common in 40 years regardless of whether the current stuff is going to be used for growing pot - and pot itself will become a much less profitable crop with legalization, though the security advantages of this kind of indoor volume growing (fields and fences? why bother?) may prolong that.
What's going to be a bigger factor over time is climate change - not in the form of "zomg we're all going to cook and the plants will all die!" but in the form of increased atmospheric water and energy and extreme weather events. How many monsoon-style torrential rains per decade does it take to have a significant impact on farming? Growing up in the Midwest I used to regularly hear "farm reports" on the radio about crop damage due to hailstorms and heavy thunderstorms; for a lot of farmers it won't take a lot of damage to make their farms economically unviable. Some of this may disproportionately impact areas where a lot of food is grown[1], but it's not going to be isolated to those areas [2]. The water carrying capacity of air increases by more than 38% between 25 and 30 degrees Celsius (20g/kg to 27.7g/kg), and while a 5 degree change might be extreme, we're certainly going to blow right past a 2 degree change. That extra water (and the heat energy it holds) are going to be seen in weather.
There may also be some significant changes in building - for example, an all-glass skyscraper (if unobstructed) might well have an outer "shell" 5 feet from interior windows, with vertical plantings of some sort within that space - plants/greenery either for or just visible to the occupants, and if you go more extreme you might see exteriors covered with transparent photovoltaics [3] that pass through frequencies of light that are used by plants while simultaneously powering LEDs that convert the other frequencies into something the plants can use.
Remember, the folks working on this stuff right now are the Apple Newton developers of their industry. What are the iPads of the industry going to look like?
[1] http://www.water.ca.gov/climatechange/docs/dwr_extremes_wksh...
[2] http://www.earthobservatory.nasa.gov/Features/Water/page3.ph...