Inside card sorters: 1920s data processing, relay logic and linear time sorting
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You can beat O(N log N) with a radix-like sort (SyncSort, the first software patent, shows how), but you need more bins than a card sorter has.
I know this because I did it for a living when I started working in 1970.
I think everyone in school came home with a Christmas wreath made out of punch cards. Every now and then I still see cases of punch cards offered for free.
Here is an example of a wreath:
http://www.computerhistory.org/collections/catalog/102667304
Punch card sorters used an electro-mechanical (even without vacuum tubes) implementation of radix sort.