MIPS in Space: Inside NASA’s New Horizons Mission to Pluto
blog.imgtec.com
blog.imgtec.com
The outer solar system is dead quiet and quite safe... but of course you have to get there first.
In order to achieve that kind of success while also dealing with the risk-averse public and obstructionist political system you need decades of reliability data for every mechanism, silicon fabrication process, and part in the space probe. Every cable tie, connector, all thermal and electrical insulation, every screw and panel, literally everything has to be extensively tested and their performance under a wide variety of conditions has to be completely mapped out.
For example, the last satellite I was involved in (NuStar, orbital xray telescope) which was designed mid to late 2000s, the PIs didn't even bother reviewing SSDs (Still at least a decade before they're used in critical missions) and hard drives were passed because no one wanted to risk our first xray telescope in decades, which happened to be several orders of magnitude more powerful than anything we've ever had in that spectrum. I left before the final decision was made but I have little doubt that the satellite uses tape drives fo rstorage because anything else is just not worth the risk.
[1] https://en.m.wikipedia.org/wiki/List_of_Falcon_9_and_Falcon_...
[2] https://en.m.wikipedia.org/wiki/List_of_active_Solar_System_...
NASA is a government agency overseen by elected representatives. Failure isn't merely a technical or even an economic setback - it can be a political risk as well. Every failed launch is ammunition for NASA's political adversaries.
Besides - this isn't a Falcon test capsule; it's a one-of-a-kind X-ray telescope. It's loss to the astronomy and astrophysics community couldn't be dismissed with a shrug of the shoulders and a quip on twitter.
For example (citation needed but these are ballpark numbers I remember from a JPL study), if you have $500 million for a mission like NuSTAR, one that must succeed because of its scientific significance, you have to spend that money to get a 95% success probability (for the primary mission duration). You can build and launch the satellite for $250 million with an 80% probability of success (and launch two) or launch one with a 95% chance for $500 million because that last 15% has rapidly diminishing returns on capital invested. The former has a 4% chance of both failing, 64% chance of both succeeding, and 32% chance of at least one succeeding.
However, after half a century NASA has found that what matters is the absolute number of failures, not number of successful missions or success rate. It's absurd, but NASA gets more funding when it successfully launches 4 out of 5 missions than if it launches 8 out of 10 for the exact same cost. This means that the two satellites for $250 million option has a one in three chance of at least one failure andh could easily cost NASA $500 million or so for another scientifically critical mission, even if one satellite makes it and the mission is successful.
It gets even worse when you factor in all of the pork barrel politics going into the NASA budget. Because NASA has operations and vendors in so many districts, in order for the timing and logistics to work out in the above example, they'd have to spend closer to $300-$400 million per satellite, wait many years between launch attempts, or build both satellites at the same time and waste everything but the launch cost (only $50-100 million) in the 80% scenario where the first satellite makes.
NASA has technical and political debt just like any fast moving 50+ year old organization but it is still a lean mean fighting machine that accomplishes milestones for our civilization on an annual basis. It's our political system that's bloated.
By creating that chart, I wanted to show that a space probe is not a phone or PC. You can't just throw octa-core SoCs inside, pack it up and send it flying into the night sky.
Trust me, it's my job to know.